Why the ZERO BREEZE Mark 3 Uses a Dual-Duct System

The Mark 3 portable air conditioner is mounted inside a semi-truck, with both rear ducts extending through the window and the front air outlet pointed toward the cabin for targeted cooling.

One of the most common questions we get is why the Mark 3 portable air conditioner uses a dual-duct system instead of a single-duct design.

At first glance, a single-duct portable air conditioner might seem like the more efficient choice. After all, it appears to recycle already-cooled indoor air, which intuitively feels like it should take less effort to reach the desired temperature. But is that really the case? Is a single-duct system truly more efficient than a dual-duct system?

How a Portable Air Conditioner Works

Before diving into the differences between these systems, let's first understand the basic working principle of a portable air conditioner. A typical system has four main components: three mechanical elements (the compressor, condenser, and evaporator) and one essential chemical element (the refrigerant).

Take the ZERO BREEZE Mark 3 as an example:

  • The evaporator is positioned at the front of the unit, while the condenser sits at the back.
  • The compressor and refrigerant are housed inside the unit.
A labeled diagram shows the internal components of the Mark 3, including the condenser, evaporator, and compressor, illustrating the key parts responsible for cooling performance.

Let's break it down:

  1. At the Front: The blower draws in warm air from the room and passes it across the evaporator coil. Meanwhile, the refrigerant absorbs heat from the air, evaporating from liquid to gas. The cooled air is then blown back into the room, while the refrigerant gas moves to the compressor.
  2. At the Back: The compressor raises the pressure and temperature of the refrigerant gas, which then flows to the condenser. Here, the refrigerant releases heat as it condenses back into liquid, causing the condenser to become hot.

At this point, the air conditioner needs airflow to vent this heat and cool the condenser. But where does the air come from? Here's where the key difference between the single-duct system and dual-duct system lies.

Single Duct System vs. Dual-Duct System

Now that you have a basic understanding of how a portable air conditioner works, it's time to get down to what we're here for.

  • Single-Duct System

In a single-duct system, the unit vents hot air through one duct to the outside. This air is drawn from the room itself. As warm air is expelled, the room's air pressure drops, causing hot outdoor air to be pulled in through gaps around windows and doors. This makes it harder and takes longer for the unit to cool the space efficiently.

An illustration of the Mark 3 with its single rear air outlet duct extended outside demonstrates how the system vents hot air out of the tent while cooling the interior space.
  • Dual-Duct System

A dual-duct system has two separate ducts: one draws outdoor air in to cool the condenser, while the other vents hot air outside. By using outdoor air for cooling, this system avoids the negative pressure problems seen in single-duct units.

With separate ducts handling intake and exhaust independently, the cooling process at the front and the heat venting at the back happen simultaneously and more efficiently, helping the unit reach the desired temperature faster.

An illustration of the Mark 3 with both rear ducts extended outside demonstrates how the system efficiently cools the interior of a tent by bringing in cool air and venting hot air outside.

Overall, dual-duct portable air conditioners clearly deliver better efficiency.

ZERO BREEZE Mark 3 Portable AC with a Dual-Duct System

Because dual-duct systems are more efficient, the ZERO BREEZE Mark 3 is built with this design to deliver reliable performance across a wide range of environments. Whether you're outdoors at a racetrack, campsite or open field, or inside a van, rooftop tent or boat, the dual-duct setup helps maintain powerful cooling without sacrificing efficiency.

To better fit different setups, the Mark 3 comes with separate ducts, along with adapters for easy installation. This is especially useful in enclosed spaces, where connecting the ducts helps prevent air mixing and negative pressure.

The system is also flexible. You can choose whether or not to install the ducts, depending on your environment and setup. For optimal performance, just make sure the front (cooling) and rear (exhaust) sections draw air from different spaces. Whether you achieve that through ducting or positioning is entirely up to you.

The Mark 3 portable AC is placed inside a van, with the front air outlet duct directed toward the sleep area, providing cool air to the space, and both rear ducts extending outside.

Conclusion

When it comes to cooling speed and efficiency, dual-duct portable air conditioners clearly take the lead. These are important factors to consider when you're looking for cool relief from the hot, hot, hot summer.

Wondering about the setup of the Mark 3 in different scenarios? Stay tuned for our next blog post, or leave a comment below to let us know what you would like to read next.

 


5 comments


  • Team ZERO BREEZE

    Hi Mike, good question! Yes, if the intake and exhaust are too close in a window setup, there’s a chance the intake could pull in some of the exhaust air. We recommend keeping some distance between them to improve cooling performance.


  • Team ZERO BREEZE

    Hi Robert, thank you so much for sharing your setup and experience! We’re really glad to hear that the Mark 3 is working well in your trailer conversion and that you’re happy with the results so far. We’d love to see photos of your installation. Feel free to share them anytime!


  • Darlene

    Thank you for this. I really appreciate it. Just one question: is it ALWAYS better to draw air in from the outside to cool the machine – like if it’s hotter outside than inside our van?


  • Mike

    With the intake and exhaust close to each other in a window set up in a van, does the intake suck in part of the exhaust? Thanks, Mike


  • Robert

    New to the Mark 3; using it to condition the inside of a 5X8 enclosed utility trailer conversion — not for camping, but for napping/resting two or three times during trips from home in south Florida to our cabin Maine, 3200 miles round trip. I installed the unit semi-permanently, cutting two pass-throughs through the front wall of the trailer to facilitate the rear intake & exhaust hoses. We’re not on the road yet, but tests indicate the unit will reasonably cool the trailer interior from @90 degrees to 81degrees, our favorite ‘sleeping temp’ at home. We will use a D-cell powered fan in tandem to enhance air movement. We are pleased with the build quality and so far, we’re pleased with the cooling results. We can provide pics of our setup if you’re interested.


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